Flat and Circular Anchor Head Wedges for High-Strength Concrete Anchoring

Key Attributes
Product Custom Attributes
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Flat Anchor Head Wedge Concrete Wedge Anchors

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Circular Anchor Head Wedge Mechanical Fasteners

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High-Strength Anchoring Anchor Head Wedges

Product Description
Anchor Head Wedges: Flat and Circular Types
Anchor head wedges are specialized mechanical fasteners designed for permanent, high-strength anchoring into solid concrete. They work on a unique expansion principle: when installed, a sleeve or clip expands outward against the concrete, creating an exceptionally secure, vibration-resistant hold. These components are critical for structural applications where safety and reliability are paramount.
Understanding the Two Head Designs
Flat Anchor Head Wedges
Feature a low-profile, flush base designed for direct contact with flat surfaces such as steel plates, base channels, or brackets. The flat head provides stable, even bearing pressure across the material, preventing tilting or uneven load distribution. This is the standard choice for most general construction fastening tasks.
Circular Anchor Head Wedges
Characterized by a cylindrical body, often with a locating shoulder or recess. This shape is integral to specialized systems, particularly in post-tensioning and ground anchorage applications for slope stabilization. The circular design allows it to function as an anchor point within multi-strand tensioning systems.
Comparison of Flat vs. Circular Anchor Head Wedges
Feature Flat Anchor Head Wedge Circular Anchor Head Wedge
Primary Design Low-profile, flush base Cylindrical body, often with shoulder/recess
Typical Application General construction; securing to flat surfaces Specialized post-tensioning, slope stabilization
Installation Surface Directly against flat fixtures (steel plates, brackets) Into matching brackets or blocks in tensioning systems
Key Advantage Stable bearing on flat materials, widespread use Integrated function in multi-strand cable systems
Key Applications and Industries
  • General Construction & Civil Engineering: Securing steel frames, handrails, machinery, pipe supports, and HVAC equipment to concrete foundations
  • Infrastructure & Transportation: Anchoring safety barriers, signage, lighting poles, and bridge components
  • Slope Stabilization & Earth Retention: Circular wedge anchors create secure anchor points for ground tendons and cables
  • Post-Tensioning Systems: Circular anchors act as critical end blocks in post-tensioning systems for concrete structures
Technical Specifications and Selection Guide
Diameter and Length
Diameter (ranging from 1/4" to 1-1/4") is dictated by required holding value and fixture hole size. Length is calculated as: Thickness of Material + Minimum Embedment Depth + Space for Nut/Washer.
Minimum Embedment Depth
The absolute minimum depth the anchor must be embedded into concrete to develop holding strength. For example: 1/2" diameter requires 2-1/4 inches; 3/4" diameter requires 3-1/4 inches.
Material and Corrosion Protection
  • Zinc-Plated Carbon Steel: For dry, interior applications
  • Hot-Dipped Galvanized: For outdoor or damp indoor environments
  • Stainless Steel (304 or 316): For highly corrosive environments including coastal areas and chemical exposure
Load Values and Safety
Holding values depend on anchor diameter, embedment depth, and concrete compressive strength (PSI). A universal safety factor of 4:1 (25% of ultimate load) is industry standard.
Wedge Anchor Installation Quick-Reference Guide
Anchor Diameter (in) Drill Bit Size (in) Typical Torque (ft-lbs)
1/4" 1/4 5-10
3/8" 3/8 25-30
1/2" 1/2 50-60
5/8" 5/8 75-90
3/4" 3/4 150-175
Note: Spacing and edge distance are calculated as 10 and 5 anchor diameters, respectively. Always refer to manufacturer specifications for final values.
Proper Installation Process
  1. Drilling: Use a hammer drill and carbide-tipped masonry bit matching anchor diameter. Drill hole at least 1/2 inch deeper than anchor penetration.
  2. Hole Cleaning: Remove all dust using brush, vacuum, or compressed air to ensure full contact.
  3. Anchor Insertion: Assemble nut and washer, place anchor through fixture, and tap into hole until washer contacts surface.
  4. Setting the Anchor: Tighten nut with wrench to recommended torque value. Over-tightening can damage concrete or anchor.
Important: Wedge anchors are designed for use in solid concrete only and are not suitable for brick, block, or hollow-base materials. They are considered permanent fasteners.
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